What are brake pads?

Brake pads are part of your vehicle's braking system. They come into friction with both sides of the surface of the rotating brake disc to slow it down and stop its rotation. They therefore serve to stop your vehicle.

Features

Brake pads must:

  • Withstand operating temperatures of up to 800°C.
  • Maintain their level of friction regardless of speed, pressure or temperature.
  • Resist wear without attacking the friction track on the brake disc.
  • Recover their level of friction when wet.
  • They mustn’t make a noise.

 

Composition

In general, a brake pad consists of the following components:


1: metal backing

2: brake lining

3: wear warning studs (found on contemporary vehicles)

Quality "Original" Brake Pads versus "High Performance"

The only way to truly enhance the braking of your 4x4 is to replace "Original" quality brake pads with "High Performance" models. The distinction between the two lies in the composition of the linings, in the aramid fibres/graphite/metal powder blend that’s compacted to form them.

In the case of original equipment, automobile manufacturers instruct brake pad manufacturers to produce models with a "decent" coefficient of friction, while being less aggressive towards the discs to preserve them from rapid wear. These pads are considered hard, as their linings erode slowly.

Conversely, "High Performance" pads offer a higher coefficient of friction, resulting in improved efficiency. On the flip side, they are more "aggressive" on the cast iron. As a result, this type of brake pads will wear out faster. Instead of changing the brake pad every five sets, there’s a strong chance after three the cast iron will be completely grooved. This is why they are referred to as soft pads. Another disadvantage is their aggressiveness which puts the disc under more intense stress.

 

Brake pad wear

The surest way to check brake pads is to measure their thickness. In most cases, a visual check can be carried out by simply removing the wheel, but sometimes the brake pads have to be removed from the vehicle. Some brake pads are equipped with minimum thickness indicators to assess their wear. A brake check is recommended every 10,000 to 30,000 km depending on the use of your vehicle. 

Most modern vehicles are equipped with a wear warning system. A warning light will come on the dashboard when the brake pads have reached the end of their life.

 

Examples of how to change brake pads

Possible Issues:

 

 Complete or partial detachment of the friction lining from the backing plate.

Causes Results Solutions
  • Thermal or mechanical overload
  • Formation of rust between the lining and the backing plate
  • Poor adjustment of the linings
  • Damage to the lining due to mishandling or incorrect installation
  • Non-compliant brake pads
  • Friction noise despite the brake not being applied
  • Tire squealing during braking
  • Insufficient braking performance
  • Clean the brake caliper and check its operation
  • Check the adjustment of the brake caliper and linings
  • Replace the brake pads

Thermal Overload

The brake pad has been damaged due to overheating. The binders in the pad have been destroyed, and the lining fractures. The surface becomes porous and partially glassy.

Causes Results Solutions
  • Brake pad jammed
  • Difficult movement of the brake piston in the caliper
  • Extreme driving behaviour or continuous braking
  • Noise
  • Noise
  • Insufficient braking performance
  • Clean the caliper and check its proper functioning
  • Check the caliper adjustment and the condition of the linings
  • Replace the brake pads

Grooves in the Friction Lining

The surface of the lining exhibits grooves and significant wear edges.

Causes Results Solutions
  • New linings mounted on worn brake discs
  • Inclusion of foreign bodies between the brake pad and the disc
  • External influences (salt, dirt, etc.)
  • Noise during brake engagement and when not engaged
  • Insufficient braking performance
  • Noise during brake engagement and when not engaged
  • Insufficient braking performance
  • Clean the caliper and check its proper functioning
  • Replace both the brake pads and brake discs

Material Breaks and Lining Edge Fractures

The friction lining is damaged, with the coating broken along the edges.

Causes Results Solutions
  • Incorrect installation
  • Defective brake pads
  • Insufficient freedom of movement in the brake caliper
  • Mechanical or thermal overload
  • Noise
  • Insufficient braking performance, early wear
  • Noise
  • Insufficient freedom of movement in the brake caliper
  • Mechanical or thermal overload
  • Insufficient braking performance, early wear
  • Clean the caliper and check its proper functioning
  • Replace the brake pads
  • Check the caliper adjustment and the condition of the linings
  • Replace the brake pads

Excessive Wear

The brake pads are heavily or partially worn down to the backing plate.

Causes Results Solutions
  • Inadequate maintenance
  • Exceeding inspection intervals
  • Blocked or stuck guide sleeves
  • Difficult movement of the brake piston in the caliper
  • Extreme driving behaviour or continuous braking
  • Brake pad jammed
  • Significant noise during brake engagement and when not engaged
  • Insufficient braking performance
  • Damage to other wheel brake components due to thermal overload
  • Disassembly and inspection of the braking system
  • Clean the caliper and check its proper functioning
  • Check caliper guides, anti-rattle shims, and damping sleeves, and replace if necessary
  • Replace both the brake pads and brake discs

Uneven Wear of Brake Pads

The brake pads on one side of the wheel brake are unevenly worn.

Causes Results Solutions
  • Stuck or jammed guide bolts or caliper guides
  • Difficult movement of the brake piston in the caliper or brake pad jammed in the caliper compartment
  • Noise
  • Irregular braking performance
  • Early wear due to mechanical and thermal overload
  • Disassembly and inspection of the braking system
  • Clean the caliper and check the proper functioning of various components
  • Check the caliper adjustment and the condition of the linings
  • Replace both the brake pads and brake discs if necessary

Vitrification of the Friction Lining

The friction lining has a smooth surface, appearing polished and hard, reflecting light and resembling a glass-like surface. This defect typically occurs on new brake pads with a short operating life.

Causes Results Solutions
  • Overloading of brake pads during the bedding-in phase
  • Significant and repeated temperature changes at the brake pad at short intervals
  • Prolonged braking phases with low pedal pressure
  • Loss of friction on the brake pad
  • Insufficient or uneven braking performance
  • Noise (squealing) during braking
  • Replace heavily vitrified or damaged brake pads
  • Check the brake discs, replace them if necessary

Surface Contamination of the Friction Lining

The brake pad has been contaminated by grease, oil, or other foreign substances.

Causes Results Solutions
  • Inadequate maintenance
  • Defective driveshaft seals
  • Leakage in the hydraulic braking system
  • Unilateral or insufficient braking performance
  • Noise during brake bedding
  • Complete disassembly of the wheel brake on the affected axle, inspection, and cleaning
  • Clean the brake pads and sand the surface uniformly
  • Replace heavily contaminated or excessively thin brake pads

PARTS

Brake pads for Toyota KDJ 120

Front brake pads

Rear brake pads

Find the brake pads to suit your vehicle:

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